DSK

Splice Connection Kit

The DSK Splice Connection Kit is for use with all versions of DSR-PFP & DSR-RGS heating cables together in a splice configuration, and can be used for splice (or tee) connecting. It includes insulated bus wire crimps, an uninsulated ground braid crimp, and adhesive-lined heat shrink tubing to seal and protect the connection areas.

DSK
PDF( 4.60 MB )

SPECIFICATION:
  • Rated voltage: 240V
  • Max permissible steady-state current: 30A
  • Max continuous exposure temperature: 85°C
  • Note: connection point temperature may exceed 60°C
KIT CONTENT:
  • Two Heat shrink tubes Ø6 (3.2inch/80mm)
  • Four Heat shrink tubes Ø12 (1.2inch/30mm)
  • Two Heat shrink tubes Ø12 (4inch/100mm)
  • Two Heat shrink tubes Ø16 (5.5inch/140mm)
  • Four Insulated bus wire crimps
  • Two Uninsulated ground braid crimps
TOOLS REQUIRED:
  • Utility knife
  • Heat gun
  • Screwdriver
  • Long-nose pliers
  • Crimping tool
  • Wire stripper/cutter
Category

Product Overview

The Splice Connection Kit (DSK) is designed to splice heating cables together in a secure connection. It is for use with all versions of DSR-PFP and DSR-RGS heating cables in a splice configuration, and can also be used for splice (or tee) connecting. The kit includes insulated and uninsulated crimp components plus multiple sizes of adhesive-lined heat shrink tubing to seal and protect both the bus wire connections and the grounding braid splice.


Product Sheets

DSK
PDF( 4.60 MB )

Key Benefits

  • Splice & tee-ready connection kit for joining heating cables together in splice (or tee) configurations.
  • Sealed, protected connection points using adhesive-lined heat shrink tubing over bus wire and braid splice areas.
  • Complete crimp & shrink components included with insulated bus wire crimps and uninsulated ground braid crimps plus multiple tube sizes.

Specifications

  • Rated voltage: 240V

  • Max permissible steady-state current: 30A

  • Max continuous exposure temperature: 85°C

  • Note: connection point temperature may exceed 60°C


Installation Summary

  1. Prepare each cable end: remove outer jacket 2.4 inch (60mm), unbraid the screen, and twist into one.

  2. Remove inner insulation 1.6 inch (40mm), shave the black core material from each bus wire, and remove remaining core material.

  3. Seal individual bus wires: apply the Ø12 (1.2inch/30mm) heat shrink tube, heat until glue comes out from both ends, then pinch and hold with pliers for at least 10 seconds (repeat for each cable).

  4. Before splice (or tee) connecting, cut off 0.6 inch (15mm) from one bus wire of all cables and keep bus wires separated.

  5. Crimp the bus wire connection with an insulated crimp terminal, then cover with Ø12 (4inch/100mm) heat shrink tube and heat until glue comes out from both ends.

  6. Splice grounding braids: insert braids into the Ø6 (3.2inch/80mm) heat shrink tube, connect with an uninsulated ground braid crimp, move the tube to cover the crimp, then heat until glue comes out from both ends.
  7. Finish outer seal: slide the Ø16 (5.5inch/140mm) heat shrink tube over the bus wire connection section and heat until glue comes out from both ends.
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